fulsizjeep wrote: ↑Wed Dec 04, 2013 2:16 pm The only transfer case available in 1990 GW was the New Process 229. It is considered a part time transfer case so you have 2wd HI, 4wd HI, Neutral and 4wd LO shift options. It uses a vacuum switch under dash to select 2wd/4wd then uses a flag shifter on the left side of tranny hump to shift HI, Neutral and LO. The vacuum shifter uses a lockout and tcase HAS to be in 4wd to select other than HI range. In 4wd HI range, the tcase uses a viscous coupler (limited slip) to regulate power to front and rear drive shafts. Never run this tcase in 4wd HI with one drive shaft removed or with manual hubs on front axle unlocked. In 4wd LO range, the viscous coupler is locked for equal power to both front and rear drive shafts. All FSJs equipped with the NP229 had drive slug/gear in the front hubs so the front drive line spins all the time. You should have two big coil springs, one in each front axle hub behind the drive gear.
sample of front hub:
directions for shifting tcase is in this 89 owners manual:
http://oljeep.com/gw/89_GW_OwnersManual ... Manual.pdf
NP229 Manual:
http://oljeep.com/np229/NP229_manual.pdf
That should get you started.