Alternator Chewing Up Belt

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RPO
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Alternator Chewing Up Belt

Post by RPO »

After initially thinking that a squealing from under the hood was being caused by the electric fans going out, I'm now thinking that it may in fact be caused by the alternator belt getting torn up somehow.

I'm guessing it might be caused by an unaligned pulley? Anybody else had this issue before?
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Stuka
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Re: Alternator Chewing Up Belt

Post by Stuka »

Its possible your alternator has a different pulley depth than factory. How does the belt look? Normally a squeal is caused by a loose belt.
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Pevious Jeeps: 1981 J10, 1975 Cherokee, 2008 JK, 2005 KJ, 1989 XJ

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RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

Belt is throwing a TON of rubber dust onto stuff as well

Image

Alternator and belt are brand new.
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kansasboy001
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Re: Alternator Chewing Up Belt

Post by kansasboy001 »

What brand of belt is it? I've had this problem when I didn't use gates or dayco belts
1983 Cherokee Laredo. 360/ 727/ np228/ Junkyard 7427 TBI/ Msd ignition
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REDONE
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Re: Alternator Chewing Up Belt

Post by REDONE »

I think it's the pulley. If it was the belt, it'd be making a mess at all the accessories with variable resistance (like the power steering pump). Even if the alternator was frozen, the belt should slip, sqeal, and smoke rather than shred. Is that pulley nice a shiny where the belt touches it, or has it been roughed up by a sand blaster or wire wheel or something?
79 J-10 (Honcho Mucho) KE0LSU
304/Performance Fuel Injection TBI/MTA1/SP2P/Magnum rockers
T18/D20/D44s&4.10s/33" Mud Claws
Grizzly Locker Rear
4" front spring drop, 5" rear shackle flip
Chevy style HEI (ECM controlled)
Dolphin "Shark" gauges in a fancy homemade oak bezel
3/4 resto, rotting faster than I've been fixing it.

will e
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Re: Alternator Chewing Up Belt

Post by will e »

What engine are you running? All of my V8 AMC's have used dual belts for the alternator.
81 Waggy 'WILL E' Retired
82 Cherokee WT - SOA/SF/high steer/Alcan springs/agr box/Borgeson steering shaft/AMC 401/performer/holley TA/HEI/BeCool/727/ALTAS (2.0/2.72/5.44)/D60 Snofighter(Yukon Zip,hubs,stubs,4.56)/14 Bolt (FF,BF shave, Discs, ARB,Artec Truss)/MTR 37X12.5/Corbeau XRS Baja & 5 point retractable harness/Hella Aux lights/tuffy console/killer32 sliders/Evil Twin bumpers, rack and roll cage/WARN 8000/TT Fabworks steering brace/dual batts/custom TC skid plate/ARB fridge

1979bettywhite
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Re: Alternator Chewing Up Belt

Post by 1979bettywhite »

will e wrote:What engine are you running? All of my V8 AMC's have used dual belts for the alternator.
Yep, should be dual pulley and my belt runs on the outer pulley. Did you recently replace the alternator (looks fairly new)? If you did, you should have spun the old pulley off your old one with an impact wrench and swapped it to the new one. New one I got was fitted with a single pulley. Had to swap my old pulley over. After you do that, if you still have the alternator, you of course need to get a new belt.

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RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

AFAIK it's a 360...just bought the vehicle a couple months ago.

Prior to replacing the alternator and belt there was the same type of belt dust being thrown around, makes me think the alignment is out of whack. I'll throw some shims in and see if I can get it straightened out.

Let me look and see if I can find out what brand belt it is, I just snagged one from Autozone when replacing.

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RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

The old one must have been a replacement as well, it only had a single pulley on it. Anywhere I can source the dual pulley or will I need to scrounge around for a used one?
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REDONE
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Re: Alternator Chewing Up Belt

Post by REDONE »

All my J-10s have single pulley alternators.
79 J-10 (Honcho Mucho) KE0LSU
304/Performance Fuel Injection TBI/MTA1/SP2P/Magnum rockers
T18/D20/D44s&4.10s/33" Mud Claws
Grizzly Locker Rear
4" front spring drop, 5" rear shackle flip
Chevy style HEI (ECM controlled)
Dolphin "Shark" gauges in a fancy homemade oak bezel
3/4 resto, rotting faster than I've been fixing it.

Topic author
RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

Tightened the belt up and the squealing went away, we'll see how long that lasts and if it keeps throwing rubber.

Took some pics of the pulley system to see if it's properly set up...hoping someone in the know can verify.

Image

Image
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REDONE
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Re: Alternator Chewing Up Belt

Post by REDONE »

I think you might have a misfire on cylinder #2... :P
79 J-10 (Honcho Mucho) KE0LSU
304/Performance Fuel Injection TBI/MTA1/SP2P/Magnum rockers
T18/D20/D44s&4.10s/33" Mud Claws
Grizzly Locker Rear
4" front spring drop, 5" rear shackle flip
Chevy style HEI (ECM controlled)
Dolphin "Shark" gauges in a fancy homemade oak bezel
3/4 resto, rotting faster than I've been fixing it.

Topic author
RPO
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Location: San Antonio, TX

Re: Alternator Chewing Up Belt

Post by RPO »

Not unlikely :lol:

will e
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Re: Alternator Chewing Up Belt

Post by will e »

Your power steering pump should be on the outer most pulley grooves.
Your alternator is not in the position it would be in if the car had AC. I don't know if they placed it in a different position without AC.
Did you Jeep originally have AC?

On my jeeps the adjuster bracket is on the bottom of the alternator, not the top.
81 Waggy 'WILL E' Retired
82 Cherokee WT - SOA/SF/high steer/Alcan springs/agr box/Borgeson steering shaft/AMC 401/performer/holley TA/HEI/BeCool/727/ALTAS (2.0/2.72/5.44)/D60 Snofighter(Yukon Zip,hubs,stubs,4.56)/14 Bolt (FF,BF shave, Discs, ARB,Artec Truss)/MTR 37X12.5/Corbeau XRS Baja & 5 point retractable harness/Hella Aux lights/tuffy console/killer32 sliders/Evil Twin bumpers, rack and roll cage/WARN 8000/TT Fabworks steering brace/dual batts/custom TC skid plate/ARB fridge

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RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

I don't think it came with AC originally, but I'm not 100% sure on that. There doesn't seem to be any controls in the cab for AC, just the heater and vent.

Is the power steering pump supposed to be running 2 pulleys as well? I'm guessing that middle groove is for the second alternator pulley then?

will e
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Re: Alternator Chewing Up Belt

Post by will e »

The power steering pump has a second pulley that drives the AIR system, when equipped.
81 Waggy 'WILL E' Retired
82 Cherokee WT - SOA/SF/high steer/Alcan springs/agr box/Borgeson steering shaft/AMC 401/performer/holley TA/HEI/BeCool/727/ALTAS (2.0/2.72/5.44)/D60 Snofighter(Yukon Zip,hubs,stubs,4.56)/14 Bolt (FF,BF shave, Discs, ARB,Artec Truss)/MTR 37X12.5/Corbeau XRS Baja & 5 point retractable harness/Hella Aux lights/tuffy console/killer32 sliders/Evil Twin bumpers, rack and roll cage/WARN 8000/TT Fabworks steering brace/dual batts/custom TC skid plate/ARB fridge
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Stuka
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Re: Alternator Chewing Up Belt

Post by Stuka »

will e wrote:What engine are you running? All of my V8 AMC's have used dual belts for the alternator.
I believe the dual pulley was only for the higher output alternator, which was typically also used with A/C.

My '75 which had no A/C and the lower 50A alternator had a single pulley.
2017 JKU Rubicon
Pevious Jeeps: 1981 J10, 1975 Cherokee, 2008 JK, 2005 KJ, 1989 XJ

will e
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Re: Alternator Chewing Up Belt

Post by will e »

Stuka wrote:
will e wrote:What engine are you running? All of my V8 AMC's have used dual belts for the alternator.
I believe the dual pulley was only for the higher output alternator, which was typically also used with A/C.

My '75 which had no A/C and the lower 50A alternator had a single pulley.
I was not aware of that! Was the crank pulley a 3 groove or 2 groove?

OP, what year and type is your rig?
81 Waggy 'WILL E' Retired
82 Cherokee WT - SOA/SF/high steer/Alcan springs/agr box/Borgeson steering shaft/AMC 401/performer/holley TA/HEI/BeCool/727/ALTAS (2.0/2.72/5.44)/D60 Snofighter(Yukon Zip,hubs,stubs,4.56)/14 Bolt (FF,BF shave, Discs, ARB,Artec Truss)/MTR 37X12.5/Corbeau XRS Baja & 5 point retractable harness/Hella Aux lights/tuffy console/killer32 sliders/Evil Twin bumpers, rack and roll cage/WARN 8000/TT Fabworks steering brace/dual batts/custom TC skid plate/ARB fridge
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fulsizjeep
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Re: Alternator Chewing Up Belt

Post by fulsizjeep »

Looks like battery ground is on the alternator tension bolt? If so, not a very good engine ground source. I would move it to the engine block or head.
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88 GW, 401/727/208, 5" lift, D44s/4.10s/locked up, 35s
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RPO
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Re: Alternator Chewing Up Belt

Post by RPO »

will e wrote:
OP, what year and type is your rig?

1979 Cherokee 360/TH400QT, don't think it had factory AC.
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