Exhaust Manifold cracked?

Stock FSJ Tech Area
Post Reply
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Exhaust Manifold cracked?

Post by Simba »

Hey all,
The Wagoneer has developed a tick from the right bank toward the front. Sounds like an exhaust leak to me but as I looked around the manifold I cant see or feel where it is coming from. Probably need to tear into it to find out but what I am wondering is if it is common for the right manifold to crack under the heat riser shield that wraps around it. If that is the case then it would be difficult to see.

Thanks!
1976 Wagoneer. Lincoln, NE
User avatar

tgreese
Posts: 7169
Joined: Fri Jun 08, 2012 6:31 am
Location: Medford MA USA

Re: Exhaust Manifold cracked?

Post by tgreese »

No, I don't think so. Typically they won't crack unless you shoot cold water on a hot manifold - BTDT.
Tim Reese
Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS/PDB, hubcaps.
Browless and proud: '82 J20 360/T18/NP208/3.73, Destination A/Ts, 7600 GVWR
Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
GTI without the badges: '95 VW Golf Sport 2000cc 2D
Dual Everything: '15 Chryco Jeep Cherokee KL Trailhawk, ECO Green
Blockchain the vote.
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Re: Exhaust Manifold cracked?

Post by Simba »

tgreese wrote:No, I don't think so. Typically they won't crack unless you shoot cold water on a hot manifold - BTDT.
Thanks for the info. Haven't done that so guess I'll keep looking.
1976 Wagoneer. Lincoln, NE
User avatar

Tatsadasayago
Posts: 3684
Joined: Thu Aug 28, 2014 2:22 pm
Location: Sacramento, CA

Re: Exhaust Manifold cracked?

Post by Tatsadasayago »

#8 gets the least oil pressure in a stock AMC V-8, so that tap you hear my be lifter clatter. I would suggest getting a 24" piece of rubber/plastic tubing and use it as a stethescope to identify the source of the sound. It could be a manifold gasket, cracked manifold, heat riser gasket/donut or rocker/lifter.
1977 Cherokee Chief - The Blair Jeep Project III
A collection of parts flying in close formation

ShagWagon
Posts: 702
Joined: Tue Apr 19, 2016 8:13 pm

Re: Exhaust Manifold cracked?

Post by ShagWagon »

Run the shop vac backwards through the tailpipe so you can feel where the air is leaking at the manifold side.

that way you won't burn your hands.

When you feel the air leak, then You go from there.
87 Grand Wagoneer Rebuilt 360 by S&J, Fitech GO EFI 600, Novak in-tank fuel pump, Skyjacker Hydro 4" lift, BFG AT KO2 30", Dynamax Muffler, MSD distributor, MSD ignition, Edlebrock perf 4bbl intake, Elgin perf cam, Oil tube mod, Roller rockers, chrome molly lifters, HD alum radiator, Powermaster 150/100 alt, Alum HD water pump, Serhills tailgate harness, Cowl screen mod, Evil Twin grab handles, Rstep's custom AMC door lock knobs, all electrical works.
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Re: Exhaust Manifold cracked?

Post by Simba »

Thanks for the input guys. I'm going to try the shop vac idea. Already listed with a stethoscope. May be wrong but at this point I don't think it's valve train
1976 Wagoneer. Lincoln, NE

FSJ Guy
Posts: 1763
Joined: Fri Mar 15, 2013 3:03 pm

Re: Exhaust Manifold cracked?

Post by FSJ Guy »

Exhaust tick leaks will also come and go according to the engine/manifold temperature. Some are louder when cold. Some are louder when hot. Just depends on the nature of the leak...

If you pull the plug wire near the noise location and it goes away, you know it's an exhaust leak. If you still hear the tick, it could be in the valve train.
Ethan Brady

http://www.bigscaryjeep.com

Jeepless, but I still have a lots of old parts in my garage!
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Re: Exhaust Manifold cracked?

Post by Simba »

FSJ Guy wrote:Exhaust tick leaks will also come and go according to the engine/manifold temperature. Some are louder when cold. Some are louder when hot. Just depends on the nature of the leak...

If you pull the plug wire near the noise location and it goes away, you know it's an exhaust leak. If you still hear the tick, it could be in the valve train.
Great tip. Thanks. It does change with temp
1976 Wagoneer. Lincoln, NE

ShagWagon
Posts: 702
Joined: Tue Apr 19, 2016 8:13 pm

Re: Exhaust Manifold cracked?

Post by ShagWagon »

I would put a smal socket on the manifold bolts and see if any are loose for the easy fix hopefully.
87 Grand Wagoneer Rebuilt 360 by S&J, Fitech GO EFI 600, Novak in-tank fuel pump, Skyjacker Hydro 4" lift, BFG AT KO2 30", Dynamax Muffler, MSD distributor, MSD ignition, Edlebrock perf 4bbl intake, Elgin perf cam, Oil tube mod, Roller rockers, chrome molly lifters, HD alum radiator, Powermaster 150/100 alt, Alum HD water pump, Serhills tailgate harness, Cowl screen mod, Evil Twin grab handles, Rstep's custom AMC door lock knobs, all electrical works.
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Re: Exhaust Manifold cracked?

Post by Simba »

ShagWagon wrote:I would put a smal socket on the manifold bolts and see if any are loose for the easy fix hopefully.
Isolated it to number 2 cylinder. Bolts are fairly tight. Thanks!
1976 Wagoneer. Lincoln, NE
User avatar

Stuka
Site Admin
Posts: 11806
Joined: Thu May 12, 2011 5:53 pm
Location: CA
Contact:

Re: Exhaust Manifold cracked?

Post by Stuka »

Check the air injection bolts. That's where my exhaust leaks have always been.
2017 JKU Rubicon
Pevious Jeeps: 1981 J10, 1975 Cherokee, 2008 JK, 2005 KJ, 1989 XJ
User avatar

Topic author
Simba
Posts: 108
Joined: Sat Mar 26, 2016 9:25 am

Re: Exhaust Manifold cracked?

Post by Simba »

Thanks everyone, I appreciate the help!! Looks like the gasket is bad on #2.
1976 Wagoneer. Lincoln, NE

UZI4U
Posts: 10
Joined: Sun Jul 17, 2016 6:36 pm

Re: Exhaust Manifold cracked?

Post by UZI4U »

Is there any truth to using gaskets for the exhaust manifolds is unnecessary? I have read that the heads and manifolds are machined well enough that gaskets aren't needed. This was after I had put gaskets in mine and I haven't been motivated to take them out and try it.
User avatar

tgreese
Posts: 7169
Joined: Fri Jun 08, 2012 6:31 am
Location: Medford MA USA

Re: Exhaust Manifold cracked?

Post by tgreese »

The exhaust manifolds came from the factory with no gasket, iron on iron. The connection to the pipe is steel on iron too, depending on the year. The later manifolds have no place for the "doughnut" gasket - it's part of the manifold casting. In the '70s, steel doughnuts were used for a while.

Typically the exhaust manifold connection on the V8s do not leak unless someone messes with them. The 258 manifolds tended to develop leaks though. Once they leak a little, the exhaust gas erodes the machined surface and the manifold won't seal without a gasket. The typical composition gaskets (FelPro etc.) have a finite life, and will eventually blow out. The composition doughnuts are particularly bad about this.
Tim Reese
Maine beekeeper's truck: '77 J10 LWB, 258/T15/D20/3.54 bone stock, low options (delete radio), PS/PDB, hubcaps.
Browless and proud: '82 J20 360/T18/NP208/3.73, Destination A/Ts, 7600 GVWR
Copper Polly: '75 CJ-6, 304/T15, PS, BFG KM2s, soft top
GTI without the badges: '95 VW Golf Sport 2000cc 2D
Dual Everything: '15 Chryco Jeep Cherokee KL Trailhawk, ECO Green
Blockchain the vote.
User avatar

Tatsadasayago
Posts: 3684
Joined: Thu Aug 28, 2014 2:22 pm
Location: Sacramento, CA

Re: Exhaust Manifold cracked?

Post by Tatsadasayago »

In my experience it is best to clean both surfaces and bolt the stuff together. The best gasket alternative is RamFlex gaskets but they are expensive as hell.
1977 Cherokee Chief - The Blair Jeep Project III
A collection of parts flying in close formation
Post Reply